DTF Printing
Direct-to-Film (DTF) printing has revolutionized custom garment production, offering vibrant, durable prints with unmatched versatility. Discover everything you need to know about 5-head and 4-head DTF systems—and key components like Full Sets, Head Printers, and Head Shaker-Dryers.
What Is DTF Printing?
DTF printing, or Direct-to-Film, is a digital process that prints full-color designs onto a special PET film, then transfers them to textiles with a heat press. Unlike screen printing, DTF requires no screens, making it perfect for short runs and complex graphics.
- Vibrant Colors & Fine Detail: Crisp, full-spectrum prints—even on dark fabrics.
- Versatility: Works on cotton, polyester, blends, leather, nylon, and more.
- Cost-Effective for Small Runs: No screen setup fees or large minimums.
- Fast Turnaround: Digital workflow accelerates production.
Core Components of a DTF Printer
Full Set
A Full Set includes:
- DTF Printer Unit: Main engine, ink system, print heads.
- Head Shaker-Dryer: Prevents smearing & accelerates drying.
- Curing Oven/Conveyor Dryer: Ensures proper ink adhesion.
- RIP Software: Color management, layout, queue control.
Head Printer
The Head Printer comprises:
- Print Heads: Epson/Ricoh/Kyocera for precise droplet placement.
- Ink Delivery: Reservoirs, tubes, and maintenance carts.
- Motion Assembly & Control Board: Accurate carriage movement and firing control.
Head Shaker-Dryer
The Head Shaker-Dryer:
- Shakes printed PET film to prevent pooling.
- Dries films with heated airflow for rapid stabilization.
5-Head DTF Printers
For high-volume operations, explore our 5 HEAD DTF Printers:
- Production Speed: Up to 50 m²/hour.
- Color Uniformity: Multi-head CMYK+White distribution.
- Scalability: Add heads or wider film without replacing the engine.
Ideal for: Fulfillment centers, large print shops, textile factories.
4-Head DTF Printers
If you need solid performance on a budget, check out our 4 HEAD DTF Printers:
- Affordable: Lower capital cost, up to 35 m²/hour.
- Compact: Fits smaller spaces or mobile units.
- Modular: Add a fifth head when you scale up.
Ideal for: Boutique designers, promo product shops, startups.
How to Choose the Right DTF Printer
- Volume: Average vs. peak print runs.
- Width: Film capacity (e.g., 24", 32", 42").
- Budget & ROI: Upfront cost vs. consumables.
- Space: Footprint and ventilation needs.
- Support: On-site service and spare parts availability.
Maintenance & Consumables
- Run daily head flush cycles and nozzle checks.
- Recirculate white ink regularly to prevent settling.
- Clean Head Shaker-Dryer weekly to remove powder residue.
- Store PET films in a cool, dry place.